• Certified Company

    ISO 9001 Standard
  • Leading Industry

    In Surat

Welding Alloys’ Solution

  • The top of the trash plate is protected in the areas prone to wear, first with a semi-corrosion-resistant deposit, followed by one or two layers of special HARDFACE, Welding Alloys has developed material for both washed cane & non-washed cane scenarios.
  • The top of the teeth are protected with HARDFACE deposited onto an under layer, as above.
  • To avoid wearing of the roll mill by the trash plate teeth, and to maintain the shape, the side of the teeth are protected with special HARDFACE materials


  • The materials used for refurbishing parts are tailored to the different types of wear, to maximise the useful lifetime of the components.
  • Minimises downtime and maximises throughput.

Consistency and customer service

  • HARDFACE materials can be applied using welding machines designed and manufactured by Welding Alloys, which are fully encoded on all axes and programmed remotely to ensure repeatability and consistent quality. The Welding Alloys cored wires applied in this process have been developed specifically for applications where they have to perform within harsh environments.
  • The materials have been designed based on data obtained from the industry, adapting them to the specific use to ensure that they maximise the useful lifetime of components in order to avoid continuous stops.


Arcing, hardfacing and wear products for the sugar industry

Alloys International provide a full range of wear resistant materials for the sugar industry throughout Australia, including hardface arcing wire and electrodes, hardfaced hammers, ProtectPlate wear plate, and complete crusher rollers and re-shells.
Alloys Staff are located in the heart of Queensland’s sugar industry, and available to visit your mill to offer expert advice on wear prevention.


Alloys have been selling complete crusher rolls and re-shells throughout Australia through our exclusive distributorship of S.B. Reshellers. The maintenance and upkeep of crusher rolls are one of the most costly parts of the sugar production process. The high quality rollers provided include hardfacing.
A recent development in roller innovation is the ‘SLEEVE TYPE’ Kamal Internal Bleeding Roller. The roller eliminates flooding and minimises moisture re-absorption. Moisture collection can be up to 15% higher than conventional mill rollers.
Alloys International also provide wires and application support for Picote™ ‘teardrop’ wear coatings for mill rolls, where rollers coated with this technology often run through one or even two seasons without diameter loss on shells.

Crusher Rolls include Hardfacing

Kamal Internal Bleeding Roller

Teardrop Mill Roll


ProtectPlate® chrome carbide weld overlay wear plate provides outstanding resistance to wear from bagasse. The regular plate is the smoothest conventional welded wear plate available in the Australian market. We also have a crack-free version which is completely flat, to prevent hangup of cush in the crushing process.
ProtectPlate can be supplied cut to size, or in full sheet form. Thickness varies from 6mm to 30mm.
ProtectPlate is also available in pipe-form as ProtectPipe. The pipe as small as 3” diameter can have >6mm of internal hardfacing to reduce wear in pipes.
Alloys International ProtectPlate can be supplied as stock sheets or cut and/or fabricated to your drawings.
Applications include: Cheek plates, chute liners, trash plates, shredder side plates & shredder liner plates.
Information and Support in applications such as:
Top and bottom pressure feed plates with the front section clad with tungsten carbide extending the life beyond one season with the potential of two seasons without being touched.
Trash plates, mill cheek plates & Shredder infeed chute wear liners in opertation for more than 1.1M tonnes.

ProtectPipe Internal Hardfacing

Quarry Impact ProtectPlates 9on10


A general purpose chrome-carbide overlay plate suitable for application in various positions. High impact and abrasion resistance.

ProtectPlate® Crack Free is a high quality compound weld-overlay hardfaced plate. The chrome carbide overlay is applied in a unique fashion which results in a hard, wear-resistance cladding, despite being crack free. The extremely smooth surface finish results in reduced hang up from sticky ores. ASTM G65 wear resistance test results exceed that of AP-3000 ProtectPlate®.


Application requiring a combination of high wear resistance with a smooth surface finish.

  • Ash Lines
  • Chutes & Ducts
  • Hoppers


  • ProtectPlate®-CF can be welded on the mild steel using standard low hydrogen consumables. For welding the hardfacing side to structural steels we recommend using AI-1707 stainless wire, or AI-207 electrodes.
  • ProtectPlate®-CF can be rolled or pressed. Diameters depend on thickness of plate.
  • ProtectPlate®-CF can be cut using plasma (from the back side), water jet or laser.
6 on 6
1m x 3m max sheet size
Chutes Truck Beds Buckets
Ducts Screen Plates Hoppers
Pump Casing Transition Segments Crushers
Fans Elbows


Knives and hammers


Harvesting Equipment