Certified CompanyISO 9001 Standard
Alloys International provide a full range of wear resistant materials for the sugar industry throughout Australia, including hardface arcing wire and electrodes, hardfaced hammers, ProtectPlate wear plate, and complete crusher rollers and re-shells.
Alloys Staff are located in the heart of Queensland’s sugar industry, and available to visit your mill to offer expert advice on wear prevention.
Alloys have been selling complete crusher rolls and re-shells throughout Australia through our exclusive distributorship of S.B. Reshellers. The maintenance and upkeep of crusher rolls are one of the most costly parts of the sugar production process. The high quality rollers provided include hardfacing.
A recent development in roller innovation is the ‘SLEEVE TYPE’ Kamal Internal Bleeding Roller. The roller eliminates flooding and minimises moisture re-absorption. Moisture collection can be up to 15% higher than conventional mill rollers.
Alloys International also provide wires and application support for Picote™ ‘teardrop’ wear coatings for mill rolls, where rollers coated with this technology often run through one or even two seasons without diameter loss on shells.
ProtectPlate® chrome carbide weld overlay wear plate provides outstanding resistance to wear from bagasse. The regular plate is the smoothest conventional welded wear plate available in the Australian market. We also have a crack-free version which is completely flat, to prevent hangup of cush in the crushing process.
ProtectPlate can be supplied cut to size, or in full sheet form. Thickness varies from 6mm to 30mm.
ProtectPlate is also available in pipe-form as ProtectPipe. The pipe as small as 3” diameter can have >6mm of internal hardfacing to reduce wear in pipes.
Alloys International ProtectPlate can be supplied as stock sheets or cut and/or fabricated to your drawings.
Applications include: Cheek plates, chute liners, trash plates, shredder side plates & shredder liner plates.
Information and Support in applications such as:
Top and bottom pressure feed plates with the front section clad with tungsten carbide extending the life beyond one season with the potential of two seasons without being touched.
Trash plates, mill cheek plates & Shredder infeed chute wear liners in opertation for more than 1.1M tonnes.
ProtectPlate® Crack Free is a high quality compound weld-overlay hardfaced plate. The chrome carbide overlay is applied in a unique fashion which results in a hard, wear-resistance cladding, despite being crack free. The extremely smooth surface finish results in reduced hang up from sticky ores. ASTM G65 wear resistance test results exceed that of AP-3000 ProtectPlate®.
Application requiring a combination of high wear resistance with a smooth surface finish.
|6 on 6|
|1m x 3m max sheet size|
|Pump Casing||Transition Segments||Crushers|
DIRT AND ROCK CONTRIBUTE TO THE WEAR
UP TO 3 TIMES LONGER LIFESPAN